Tag Archives: Industrial

Several Uses of an Industrial Pressure Washer

An industrial pressure washer is one of the most powerful and efficient cleaning machines presently available. These machines offer unmatched output pressure levels and temperatures. Some of the latest models provide output pressure levels as high as 8000 psi and output temperatures as high as 330°F.

However, industrial pressure washing machines are not just about cleaning power. They are specialized equipment for particular cleaning tasks. For example, you can find low flow pressure washing equipment for auto detailing and high pressure washers for heavy-duty industrial degreasing.

This article deals with various uses of industrial pressure washing machines and specifications of most suitable machines for the task.

Heavy-Duty Degreasing

Degreasing is perhaps the toughest of all cleaning tasks. It requires powerful cleaning machines. A pressure washer with more than 3000 psi is an essential prerequisite for carrying out this task. The higher the output pressure of the machine, the more efficient and quicker the cleaning process will be.

High pressure washers carry out industrial degreasing tasks by pumping their output onto industrial equipment and factory floors to blast away grease, dirt, oil stains, and dust present.

Graffiti Removal

Graffiti removal is another cleaning task tailor-made for pressure washing equipment. For graffiti removal, one does not require an extremely powerful machine suitable for degreasing. The output pressure level of the machine can stay inside the 3000 psi mark.

The mode of working is the same, though. The output of the machine washes away all the markings and graffiti from the walls. For outdoor cleaning of walls, a hot water pressure washer powered by a combustion engine is the best choice. Gasoline, diesel, or propane can be used as fuel.

Water runoff is a problem when cleaning outdoor locations. Cleaning workers must ensure that the place has sufficient drainage facilities. It would be better to use industrial pressure washer machines with low flow rates in such situations. Normally, flow rate increases as output pressure increases. However, there are specially made machines that have low flow rates and reasonably high output pressure.

Hard Surface Cleaning

Hot water pressure washing machines are suitable for regular hard surface cleaning tasks such as cleaning floors and metal surfaces. These machines are used for various hard surface cleaning tasks in almost all commercial buildings, ranging from educational institutions to hotels and restaurants.

For indoor cleaning, an electric pressure cleaner is the most suitable choice. These machines work efficiently and without much noise. And, unlike machines that burn fossil fuels, electric pressure washing machines do not produce combustion exhaust, which increases the humidity within indoor areas.

Auto Detailing

Pressure washing machines are used for cleaning automobiles as well. One thing to ensure is that the machine does not have an output pressure level exceeding 1500 psi. The flow rate also needs to be low. Otherwise, water run-off could cause extreme fines.

There are specially made industrial high pressure washer models for auto detailing. These machines have modest output pressure levels, low flow rates, and high output temperatures. Portable machines are best suited for large-scale auto detailing.

Industrial Applications of Machine Vision Systems

Machine vision systems are one of the most definitive technological advance in the recent years. Today it is used to keep track of the machine-related operations and their applications, which can make the consumer experience better. Using this technology, the industries and manufacturing units are collecting data daily and are making their processes more effective in every way.

There are many applications that the machine vision technology has in different fields like:

Inspection

One of the biggest applications of the machine vision systems is inspecting the manufacturing lines and other areas of a unit in all kinds of industries. Starting from the identification of parts until the very last assembly and packaging, any error can cause a major setback for the entire line. However, with these systems, the efficiency has increased many folds as the computer systems can identify the aberrations and faulty products. The images of the defective products are captured, which are then logged into the systems and at the end of the line, they get removed easily.

Maintenance

Predictive maintenance has become a real thing after the machine vision systems have come into view. In an industry, machines are used daily, and they are also prone to getting damaged and faulty. In case the entire machine breaks down it can cause a major financial setback for the unit. However, with machine vision systems, the data is collected to identify signals and notify before any major breakdown.

Assembly

In those manufacturing and assembly units which have a huge capacity and run day and night, it is important to make sure that the final assembled products adhere to the standards. There are many aspects of assembly like printing, sealing of the bottles or packets, the position of the caps, labeling, etc. which need to be taken care of. Machine vision systems are used to get a complete 360-degree view of the process, which will increase the productivity and quality of production.

Barcode reading

In smaller equipment or parts there is always a barcode given which can identify each product separately from the other. Initially reading the bar codes during the final testing was done manually. But this became a time costing process and also came with many human errors. Thus now machine vision systems are used, which read the bar codes automatically saving both time and cost.

3D inspection

In many industries, there are bigger and smaller components that are joined together to get a final product like electronics, automobiles, etc. However to make sure that the connections and assembly are not done in a faulty way, the three-dimensional inspection should take place. Machine vision cameras and computers capture high definition images which can create a 3D image of the components. This will not only help in understanding the parts and their circuitry, it will also help in reducing defects in the product.

These systems are of major importance these days as they have reduced the operation and inspection costs by many folds. Not only they help in fault detection but have also made the units more automated.

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Choosing Industrial Machine Lighting: Technical Tips

Typical lighting options simply don't work well in industrial environments. For those who work with heavy machinery, great lighting is a necessity. Illumination is vital to the machining process, both for quality control and safety reasons. Without adequate light, it can be difficult to judge precision placement or to evaluate the quality of the piece as it makes its way through a line. A dedicated press light, mill light or drill light is an essential – but finding an industrial light that can hold up to the vibrations and punishment in the typical manufacturing environment isn't easy. These technical tips and information can help you make the right choice for your industrial lighting needs.

Differences in Industrial Machine Lighting

Industrial machine lighting available comes in many different types. The differences among them include the type of bulb, the type of housing and the type of fixtures. All of them have benefits and drawbacks that make them best suited for particular applications. One of your best guides for choosing the right industrial lights for your needs is to seek out units that are designed specifically for the type of use you have in mind: that is, choose a drill light for mounting on drills, a press light for mounting on presses and a mill light for use with industrial milling equipment.

Narrowing Your Choices

Once you've singled out the specific use you'll have for your lights, you'll still have some decisions to make. The single best way to get the right machine lighting is to let an expert guide you to the right choice. Most manufacturers or distributors of industrial machine lighting can determine the best type of lights for your needs by asking just a few simple questions. Their advice can form the basis of the factors you'll want to consider when choosing industrial lighting for your facility.

Output

These days, figuring output can be a little confusing. It used to be a simple matter of choosing higher-wattage lighting for more light. Even now, the lumen can help you choose lights that put out more illumination – but it may not be a terribly useful measurement when you need to measure directed light. With machine lights, it's important to know the difference between LED and fluorescent output to help you determine whether a particular style or type of industrial machine light will put out the amount of light you need for your application.

How Will You Use It?

The way you intend to use the machine light can help you determine important factors and features for your light, including length and output, whether you intend to mount the light or whether it will be hand-held, whether it will be hard-wired or Plugged into an outlet, and whether you need to shield it from caustic liquids such as solvents, oil or chlorine based fluids used in the manufacturing process. All of these will help you choose the best model and make of industrial lighting for your needs.

Energy Use

Different types of fixtures and bulbs use different amounts of energy. It's important to balance your industrial machine lighting needs with your need for energy efficiency.