Tag Archives: Industrial

Industrial Lubricants & The Engineering Industry

The industrial lubricants that are used in manufacturing processes or in any piece of machinery help to ensure that the components remain in good working order. These lubricants therefore will ensure that the machine or engine functions properly every time it is used. The main role for any industrial lubricant today is to reduce the amount of friction that could occur between a number of parts within a machine.

Many of the industrial lubricants that are now being produced have also been developed so that they prevent rust and corrosion occurring to parts which do not move within a machine. These lubricants are made from either synthetic or organic materials.

Most of the organic lubricants that one can purchase today have been made from refined petroleum. Whereas the synthetic type ones have been made through a number of chemical processes. These lubricants will then being passed through a lubrication system of pipes and tubes that direct the mixture to lube points to those parts of the machinery which require it.

The most common kinds of lubricants that you will know about are oil, silicone and grease ones. Yet there are plenty of other compounds used today that help to lubricate components and those made from biodegradable materials are becoming increasingly popular. These kinds of lubricants are most frequently used in food manufacturing processes as the likelihood of it coming into contact with the products is extremely high.

All lubricants will be subdivided up into two categories. There are those which will be placed in the category where they are specifically developed for use with certain kinds of machinery. Then the others will be placed in the category where they are needed to help a specific device to function correctly. But each and every lubricant that is now being used will have undergone very rigorous and numerous tests to ensure that they can do what is required of them.

As we have mentioned most of the lubricants being used today are made from oil or grease, but some equipment may use water to provide it with the lubrication it needs. The only problem with water is that it is unable to withstand high temperatures. This also goes the same for animal and vegetable based oils used as lubricants.

Therefore machinery which will be running at very high temperatures will use lubricants that have been made from certain minerals or which have been synthetically made. Most of the oils that are manufactured from use in the engines of a car have been made from either of these materials.

As previously mentioned the main aim of any industrial lubricant is to help maintain and keep machinery or an engine running smoothly at all times. Those companies who maintain and lubricate their machinery properly will find that they are able to produce their goods far more efficiently and quickly. Today even now there lubricants being used by the manufacturing companies which are also suitable for recycling and so place less stress on the environment in which we live.

The Process Of Using Industrial Strapping Tools and Strapping Machines

Industrial strapping tools have long been used to help improve speeds and insure uniform strap placement, as well as the integrity of products. They are used to make the process of strapping many materials easier, and have served to decrease production time, while increasing the overall quality of the product. These machines have also taken on a number of uses.

There are various lines of power strapping equipment frequently used in the metal industry, as well as many others. The numerous tools that make up these lines are designed to perform multiple tasks quickly, while improving the overall productivity of item packaging and security. Below are a few examples, and how they can benefit many companies.

Power strap feeders have been shown to significantly increase production for efficiency for hand tool strapping applications. This is done by automatically treading the strapping around the product. This not only provides a quick means by which to secure the product, but also saves time and eliminates unnecessary work. Once threaded, the product goes back to the operation to be strapped.

Slit coil packaging systems are designed for metal service centers, and are ruggedly built to endure many uses. The maintenance operation on such machines is usually low. Many come equipped with a manipulating table, or are designed for integration with this type of accessory. This device is very important in the strapping process.

Bar and tube bundling machines may be installed in a fixed position or on the top of a transfer car to accommodate round or square products. These products are then strapped in such a way that the straps will hold and the products will remain secure. This device is used in a variety of strapping applications.

Industrial Strapping Tools and Steel Strapping Machines are designed for strapping large diameter flat rolled steel coils with a horizontal axis. This axis is in-line with conveyor travel, as well as coils that are perpendicular to conveyor flow. This is yet another tool that helps make the process go more smoothly.

Through-the-eye coil strapping is performed by strapping machines that feature a retracting strapping head carriage and pivoting strap shoots. These shoots help provide in-line strapping to large diameter steel coils. This makes the overall process more convenient, as well as enabling a wider variety of items to be strapped. These many units can all be used together on a production line when producing different products or components.

The Importance Of Industrial Centrifuges

A centrifuge is a machine used for fluid/particle separation. Looking for a used centrifuge? These machines rely on the use of centrifugal force, generating several hundreds or thousands of times earth’s gravity. They are used for separating solids from liquids, liquid-liquid separation, and liquid-liquid-solid separation.

A centrifuge is a piece of equipment, generally driven by an electric motor, though older models were hand spun, that puts an object in rotation around a fixed axis, applying a force perpendicular to the axis. Industrial centrifuges can be classified into two main types, filtering and sedimentation. Filtering centrifuges use centrifugal force to pass a liquid through a filtration media, such as a screen or cloth while solids are captured by the filtering media. Sedimentation centrifuges use centrifugal force to separate solids from liquids, as well as two liquids with different specific properties. Sedimentation types include decanter, disk-stack, solid-bowl basket and tubular bowl centrifuges.

Filtering types deal with perforate basket, pusher, and peeler types.

Centrifuges are not mass produced like pumps, motors, cars, refrigerators, therefore the cost associated with purchase of centrifuges for sale are normally higher when compared to other types of process equipment. It is estimated there are close to two hundred specific applications industrial centrifuges are used for. Centrifuges are not a ‘one size fits all’ type of machine. All industrial centrifuges are originally manufactured for a specific application to be used in.

The process is one of the most important and widely applied research techniques in biochemistry, cellular and molecular biology, and in medicine. Current research and clinical applications rely on isolation of cells, sub cellular organelles, and macromolecules, often in high yields. The machine uses g-force to isolate suspended particles from their surrounding medium on either a batch or a continuous-flow basis. Applications are many and may include sedimentation of cells and viruses, separation of sub cellular organelles, and isolation of macromolecules such as DNA, RNA, proteins, or lipids

Special purpose centrifuges can be design as per your unique industrial applications. Industrial centrifuges are widely used in all type of industries to separate solid from liquid. In industries, the mixture of liquid and solid needs to be separated. The centrifuge makes it possible very easily with the help of centrifugal force. Simple centrifuges are used in chemistry, biology, and biochemistry for isolating and separating suspensions. They vary widely in speed and capacity. They usually comprise a rotor containing two, four, six, or many more numbered wells within which the samples, contained in centrifuge tubes, may be placed.

Industrial Mixer: Essential Mixing and Blending Equipment

Industrial mixer is a modern machine that mixes different materials and components to create the desired paste, solution, or mixture. It is used in popular industries involving chemicals, food, and drugs. Vital parts of this equipment are blades of different grades that produce mixtures of different levels of homogeneity.

Modern mixers perform industrial and chemical processes; like dry blending, paste mixing of viscous products, and emulsifying and homogenizing purposes. When it comes to scale, they are available from laboratory level to mass-production capacity.

Advantages of using Industrial Mixers

1. Work at the precise temperature and pressure

A major advantage of these industrial devices is that they mix and produce solutions while attaining the necessary temperature and pressure. Correct temperature is attained because of the presence of built-in heating systems.

2. Possess built-in features and options

Important options and features are also present in modern mixers, such as electric or pneumatic systems, CIP, spray nozzles, PLC systems. They are equipped with either hydraulic or electronic mechanism that ensures smooth start-and-stop operation.

3. Assure continuous mixing operation

Especially in the case of the latest models, mixing operations are done smoothly and continuously. Typical mixing equipment that produces smooth and consistent mixture is the Continuous Processor. With this machine, all ingredients are correctly measured and metered, with the desired solution being produced at the end of the process.

Most industries opt for machines that perform continuous mixing mainly for the following reasons; low consumption of electricity, greater control of operation, wider versatility, among many others. Another widely used continuous mixer is the twin-screw processor. This equipment has the capacity to deal with high mixture viscosity.

Different types of industrial mixers

1. Planetary mixer

Planetary type is used in mixing various commercial and industrial products such as food items, pharmaceutical products, adhesives, plastic, and pigments. Industries that require mixture of viscous-paste consistency achieved within a vacuum condition utilize this type of mixer. Paste production capacity varies, ranging from less than a pint to a maximum of 750 gallons.

2. Static mixer

This type of mixer, as the name implies, does not move. It possesses no movable components. The static type utilizes a specific chemical property of materials that’s necessary for mixing without the use of any pressure or force. Basically, as fluids are mixed in the machine, the right amount of air pressure is sealed within the unit. In effect, it creates a contained system that produces specific amount of pressure necessary in an environment. Such air pressure forces components and fluids to move and mix inside the machine.

Static mixers are used in gas refining and energy production, creation of fibers, blending of different chemical fluids, and proper management and disposal of wastewater materials.

3. High Viscosity Paste Mixer

A common industrial mixer is the high-viscosity paste mixer, which effectively combines solid and liquid materials. The end-product can be as little as a hundred thousand centipoise or as voluminous as a few million centipoise. Two important processes that involve this machine are vacuum and jacket, both of which are necessary steps in removing existing air and controlling the overall temperature of the mixture.

Buying Industrial Woodworking Machinery: Tips for Saving Money

Industrial woodworking machinery is typically quite expensive. Consequently, many people prefer to purchase it as used woodworking machinery to save money. While buying the equipment secondhand is a great way to cut costs, there are additional measures you can take to ensure that you save the most money, such as not investing in too much capacity, buying hardware that has been operated for years, and buying refurbished equipment.

Do Not Invest in Too Much Capacity

If your business is growing, purchasing hardware that offers more capacity than you currently need is usually a good idea, especially if you need to increase production volume. The key, though, is to invest in as much capacity as you will need for the foreseeable future, not as much as you may need if your company continues to grow at the current rate for several years. Because the performance capacity of equipment has a major impact on its price, investing in the right amount of capacity is an important money saving measure.

Buy Hardware that Has Been Operated for Years

Unlike lesser grades of equipment, industrial woodworking machinery is designed to perform under strenuous conditions for decades. Consequently, buying it in well-used condition is a great way to save money while still receiving a product that performs at a high level. Instead of shopping for hardware that has been operated for less than five years, consider targeting products that has been operated for roughly ten years. The hardware will cost less, and provide the same performance as equipment that has less wear.

Buy Refurbished Equipment

How much you pay for used woodworking machinery involves more than the purchase price of the equipment; it also pertains to how much the hardware costs to repair and maintain over the course of its remaining lifespan. Refurbished products typically experience fewer breakdowns and unforeseen maintenance issues than pre-owned machinery that is sold as is. This is because the former is reconditioned by having worn and problematic parts replaced, and receiving a thorough cleaning inside and out.

Conclusion

If you need to buy industrial woodworking machinery for a bargain price, and spend as little as possible on repairs and maintenance issues, not overinvesting in production capacity, buying hardware that has been operated for years, and purchasing refurbished equipment are three ways to do it. For assistance choosing economical hardware that meets your company’s needs, contact a professional seller of used woodworking machinery today.

Several Uses of an Industrial Pressure Washer

An industrial pressure washer is one of the most powerful and efficient cleaning machines presently available. These machines offer unmatched output pressure levels and temperatures. Some of the latest models provide output pressure levels as high as 8000 psi and output temperatures as high as 330°F.

However, industrial pressure washing machines are not just about cleaning power. They are specialized equipment for particular cleaning tasks. For example, you can find low flow pressure washing equipment for auto detailing and high pressure washers for heavy-duty industrial degreasing.

This article deals with various uses of industrial pressure washing machines and specifications of most suitable machines for the task.

Heavy-Duty Degreasing

Degreasing is perhaps the toughest of all cleaning tasks. It requires powerful cleaning machines. A pressure washer with more than 3000 psi is an essential prerequisite for carrying out this task. The higher the output pressure of the machine, the more efficient and quicker the cleaning process will be.

High pressure washers carry out industrial degreasing tasks by pumping their output onto industrial equipment and factory floors to blast away grease, dirt, oil stains, and dust present.

Graffiti Removal

Graffiti removal is another cleaning task tailor-made for pressure washing equipment. For graffiti removal, one does not require an extremely powerful machine suitable for degreasing. The output pressure level of the machine can stay inside the 3000 psi mark.

The mode of working is the same, though. The output of the machine washes away all the markings and graffiti from the walls. For outdoor cleaning of walls, a hot water pressure washer powered by a combustion engine is the best choice. Gasoline, diesel, or propane can be used as fuel.

Water runoff is a problem when cleaning outdoor locations. Cleaning workers must ensure that the place has sufficient drainage facilities. It would be better to use industrial pressure washer machines with low flow rates in such situations. Normally, flow rate increases as output pressure increases. However, there are specially made machines that have low flow rates and reasonably high output pressure.

Hard Surface Cleaning

Hot water pressure washing machines are suitable for regular hard surface cleaning tasks such as cleaning floors and metal surfaces. These machines are used for various hard surface cleaning tasks in almost all commercial buildings, ranging from educational institutions to hotels and restaurants.

For indoor cleaning, an electric pressure cleaner is the most suitable choice. These machines work efficiently and without much noise. And, unlike machines that burn fossil fuels, electric pressure washing machines do not produce combustion exhaust, which increases the humidity within indoor areas.

Auto Detailing

Pressure washing machines are used for cleaning automobiles as well. One thing to ensure is that the machine does not have an output pressure level exceeding 1500 psi. The flow rate also needs to be low. Otherwise, water run-off could cause extreme fines.

There are specially made industrial high pressure washer models for auto detailing. These machines have modest output pressure levels, low flow rates, and high output temperatures. Portable machines are best suited for large-scale auto detailing.

Industrial Applications of Machine Vision Systems

Machine vision systems are one of the most definitive technological advance in the recent years. Today it is used to keep track of the machine-related operations and their applications, which can make the consumer experience better. Using this technology, the industries and manufacturing units are collecting data daily and are making their processes more effective in every way.

There are many applications that the machine vision technology has in different fields like:

Inspection

One of the biggest applications of the machine vision systems is inspecting the manufacturing lines and other areas of a unit in all kinds of industries. Starting from the identification of parts until the very last assembly and packaging, any error can cause a major setback for the entire line. However, with these systems, the efficiency has increased many folds as the computer systems can identify the aberrations and faulty products. The images of the defective products are captured, which are then logged into the systems and at the end of the line, they get removed easily.

Maintenance

Predictive maintenance has become a real thing after the machine vision systems have come into view. In an industry, machines are used daily, and they are also prone to getting damaged and faulty. In case the entire machine breaks down it can cause a major financial setback for the unit. However, with machine vision systems, the data is collected to identify signals and notify before any major breakdown.

Assembly

In those manufacturing and assembly units which have a huge capacity and run day and night, it is important to make sure that the final assembled products adhere to the standards. There are many aspects of assembly like printing, sealing of the bottles or packets, the position of the caps, labeling, etc. which need to be taken care of. Machine vision systems are used to get a complete 360-degree view of the process, which will increase the productivity and quality of production.

Barcode reading

In smaller equipment or parts there is always a barcode given which can identify each product separately from the other. Initially reading the bar codes during the final testing was done manually. But this became a time costing process and also came with many human errors. Thus now machine vision systems are used, which read the bar codes automatically saving both time and cost.

3D inspection

In many industries, there are bigger and smaller components that are joined together to get a final product like electronics, automobiles, etc. However to make sure that the connections and assembly are not done in a faulty way, the three-dimensional inspection should take place. Machine vision cameras and computers capture high definition images which can create a 3D image of the components. This will not only help in understanding the parts and their circuitry, it will also help in reducing defects in the product.

These systems are of major importance these days as they have reduced the operation and inspection costs by many folds. Not only they help in fault detection but have also made the units more automated.

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Choosing Industrial Machine Lighting: Technical Tips

Typical lighting options simply don't work well in industrial environments. For those who work with heavy machinery, great lighting is a necessity. Illumination is vital to the machining process, both for quality control and safety reasons. Without adequate light, it can be difficult to judge precision placement or to evaluate the quality of the piece as it makes its way through a line. A dedicated press light, mill light or drill light is an essential – but finding an industrial light that can hold up to the vibrations and punishment in the typical manufacturing environment isn't easy. These technical tips and information can help you make the right choice for your industrial lighting needs.

Differences in Industrial Machine Lighting

Industrial machine lighting available comes in many different types. The differences among them include the type of bulb, the type of housing and the type of fixtures. All of them have benefits and drawbacks that make them best suited for particular applications. One of your best guides for choosing the right industrial lights for your needs is to seek out units that are designed specifically for the type of use you have in mind: that is, choose a drill light for mounting on drills, a press light for mounting on presses and a mill light for use with industrial milling equipment.

Narrowing Your Choices

Once you've singled out the specific use you'll have for your lights, you'll still have some decisions to make. The single best way to get the right machine lighting is to let an expert guide you to the right choice. Most manufacturers or distributors of industrial machine lighting can determine the best type of lights for your needs by asking just a few simple questions. Their advice can form the basis of the factors you'll want to consider when choosing industrial lighting for your facility.

Output

These days, figuring output can be a little confusing. It used to be a simple matter of choosing higher-wattage lighting for more light. Even now, the lumen can help you choose lights that put out more illumination – but it may not be a terribly useful measurement when you need to measure directed light. With machine lights, it's important to know the difference between LED and fluorescent output to help you determine whether a particular style or type of industrial machine light will put out the amount of light you need for your application.

How Will You Use It?

The way you intend to use the machine light can help you determine important factors and features for your light, including length and output, whether you intend to mount the light or whether it will be hand-held, whether it will be hard-wired or Plugged into an outlet, and whether you need to shield it from caustic liquids such as solvents, oil or chlorine based fluids used in the manufacturing process. All of these will help you choose the best model and make of industrial lighting for your needs.

Energy Use

Different types of fixtures and bulbs use different amounts of energy. It's important to balance your industrial machine lighting needs with your need for energy efficiency.