Tag Archives: industrial machine

Starting and Growing Business With CNC Roll Forming Machine Financing and Leasing

The discovery of metal has been one the most decisive changes in the human history. Since that time, man has had the power to create powerful tools, structures and machines that would forever change the face of the earth. The tools for forming and manipulating metal have also advanced over the ages.

The modern society now depends on metal for everyday life, be it in the form of automobiles or the kitchen knife, metal is everywhere. This has made metal so important that the work of metal forming is also becoming quite popular.

Of the various types of metal forming, Roll forming is one very useful method. Do note here that the single word ‘rollform’ has the same meaning as the two separate words ‘roll form’. So these two words are used interchangeably. Here’s some more info:

o Roll forming is a common and useful method for forming objects from sheet metal.

o Roll forming is a very precise process and a special type of machine is used to roll form metal.

o These roll forming machines have several rolls that are placed one after another and they are divided into sets called ‘stands’.

o Each stand bends the metal only a little. So the metal can be passed multiple stands to reach the desired curvature.

o Roll forming is ideal for making parts, which are very long.

o Roll forming machines bend the metal into predetermined shapes. The shape would be a desired cross-section profile, meaning it will look like it was cut out from a complete shape like a cylinder for example. The cross-section profile is simply what the required end result of the bending is.

o Every shape needs its own unique set of rollers. That means that one roll forming machine can only make one shape.

Even though it might sound like it is not a very useful machine, you have to keep in mind that these machines are meant for industrial use. And factories need to make the same thing over and over again, in huge numbers. Like an automobile factory or aluminum can making facility.

So these places would not need to change the type of bend once the machine is installed. Each roller is carefully crafted for helping to form a specific shape and industries get their rollers customized before the machine is installed.

The CNC Roll forming machine has the advantage of automating the entire process, giving you a smooth bending process without breaking the metal.

Avoiding breakage is a major concern for many factories and the CNC roll forming machine delivers stellar results in this regard. So it is a necessary piece of equipment but it often costs quite high. But life can be made easier by availing CNC roll forming machine financing. It is for those businesses, which require the machine urgently but are unable to make such a large investment in one go. Of course, it is easy to understand because most start ups would be running short of capital.

You can avoid the hefty down payments and take some time to pay the full amount. Contact a company that is experienced in manufacturing equipment leasing for CNC roll forming machine financing.

Sewing Machines Have Evolved Over the Years

The sewing machine is an invention that totally transformed the industry from it’s early beginnings. Singer came out with a new up and down machine that would greatly increase the efficiency to those who like to sew for a living. People soon realized they could save quite a bit of time and effort with one of these modern machines instead of doing things by hand. Unbelievably, this was over 100 years ago.

From very early on, the sewing machine was designed to be used commercially on factory lines by the workers. These machines were seen as a way to speed up production and increase profits. Many of these models were purpose built for making a specific type of stitch or pattern. When this is factored in with the high price, it is easy to see why many households didn’t have a sewing machine at all. This would soon change, however.

The largescale selling of in-home sewing machines didn’t really begin until just before 1900. It did create a whole new marketplace, though, as people could now create their own clothing with much less work than before. The first few machines were not very compact but they did work better than doing it the manual way. However, over the years many improvements were made.

Since there have been so many years of production of sewing machine models in this country there is a large antique following. Collectors appreciate all of the historic machines that really tell us where the industry came from. It is quite interesting to look at these models and learn about how they transformed over the years. The innovation is quite remarkable and the results they produce was a big leap forward at that time.

Today’s sewing machines use electricity for power but the very first sewing machine would use either a foot pedal or hand crank. The first machines also were quite a bit larger and heavier than what you can buy today. Today you can find a smaller machine that is portable so you can literally take it anywhere you need to. Also, the stitch quality has greatly improved over the years but this is to be expected.

Since so many antique sewing machines are running strong today you really know just how well designed they are. Sure it can be hard to find parts for a machine that is that old but many companies do still stock them. Also, the various antique collectors and dealers can get you just about anything you need to keep your sewer running strong for a long time.

For over a century companies have been making many improvements to their sewing machine lineup. This has enabled people to become very good at creating custom designs on just about any type of fabric you can imagine. This evolution will likely continue as each year more improvements are introduced into the latest machines.

4 Tips to Help You Improve the Efficiency of Machine Vision

If you want to make your production as efficient as possible, make sure you have the highest possible machine vision efficiency. As a matter of fact, the manufacturing speed depends on a lot of factors. One of the most important factors is the speed at which the machine vision works for inspection. In this article, we are going to talk about a few tips that can help you improve the efficiency of machine vision inspection.

It is important to make your visual inspection machines as efficient as possible if you want to enjoy a higher level of productivity. Let us discuss a few practical tips that can help you achieve your goals.

1. Lighting Techniques

Your lighting technique should maximize contrast, especially for the inspection area. There are many ways to illuminate the required areas. For example, you can use darkfield lighting, grazing, bright field lighting, and backlighting, just to name a few.

However, we suggest that you choose a technique that can offer the highest contrast as it can improve the image capture accuracy. And we know that the accuracy of image capture is of paramount importance. Therefore, you may not want to underestimate the importance of lighting techniques.

2. Light Frequency and Wavelength

Some components like metallic products can be inspected using a light oil coating. The problem with this method is that it can make the images full of noise. However, there is an easy way of fixing this problem.

All you need to do is make an adjustment to the wavelength and frequency of the light. This is an easy way to deal with this problem. Plus, it won’t take much time to make the necessary adjustments to meet your needs.

3. Trigger Range Function

At times, it happens that the industrial environment generates a lot of noise which results in false alarms during the inspection. This can have disastrous consequences on the manufacturing process.

To deal with this problem, you may want to apply a trigger range function and control the trigger signal length. Just make sure you know how to do it properly. After all, you may not want to end up making wrong adjustments.

This way you can maintain the integrity of the visual inspection machine. However, it is important to do it properly or you may not be able to achieve your desired results.

4. Filtering

Often, industrial environments introduce overhead or background lighting noise during the inspection. In most cases, it is possible to filter out the noise using the right lens filter wavelength, and improving the quality and accuracy of image capture.

It is important to keep in mind that the machine vision provides great results in environments that are undisturbed and consistent. However, it is really possible in an industrial environment. So the tips given above can help you to improve the visual inspection of machines in order to improve the efficiency of the production units. Hopefully, you will find these tips really helpful.

Used Louver Groovers – Everything You Need to Know

What is a Louver Groover?

A louver-groover is a woodworking machine that cuts route stiles for fixed slat louver doors, and can also drill holes for movable shutters, with both left hand and right hand stiles. Louvering for doors and windows has been in practice for hundreds of years. But today’s louver groovers make the process significantly easier, particularly in the case of industrial grade lover groovers. Although louvering is a specific woodworking practice, the types of products that can contain louvering are extensive. Typically, one thinks of louvering in terms of interior wooden doors and blinds and exterior shutters. But there are also various types of furniture that have louvering applied, from hutches to small side tables. Unlike some woodworking machines, louver groovers are generally not adaptable to other woodworking applications, making them feasible for only woodworking operations that perform louvering. However, louver-groovers do come in different sizes and capacities, with the larger models generally being highest in capacity and fit for operations that have a commercial level production demand and occupy a warehouse style workspace.

Is it Sensible to Buy Louver Groovers Used?

Whether or not to buy a used louver-groover typically depends on two factors: how much the machine costs new and what level of usage the machine can withstand. Although louvers are regarded as commercial woodworking machinery, some models are constructed for use in woodshops and smaller woodworking operations, as reflected by their lower price. In such cases, saving a little money buy purchasing a louver used wouldn’t result in a great buy considering the lifespan of the machine. However, in the case of industrial capacity louvers, whose price can easily rise to tens of thousands of dollars, buying used is sensible. Industrial woodworking machines are designed to stand up to commercial level use for years on end without experiencing a noticeable decline in efficiency or dependability, making it possible to receive new machine quality at a used machine price.

How Do You Assess the Quality of Used Louver Groovers?

Assessing the quality of a used louver groover follows the same four-part process as assessing the quality of other used woodworking machines. Part one is to only buy a louver groover from a professional seller of used woodworking machinery (e.g. eBay merchants and auctioneers are generally not professional sellers). Part two is to research a seller’s reputation at the Better Business Bureau; if a seller has unresolved customer complaints on its record, look for a different seller. Part three is to obtain a copy of a machine’s official logged service record to make sure that it’s been properly maintained. Part four is to conduct a first person inspection of the machine, or have a trusted thirty do the inspection for you. Following these steps should lead you to a quality used louver groover.

A Look at Industrial Air Compressors

Manufacturers and industry alike depend on the services of industrial air compressors. Most industries that use air compressors use high quality industrial-grade models. These models are different, more powerful and more expensive than ones that are used for lightweight jobs and for regular homeowners.

Industrial air compressors can be fueled by either natural gas or electricity. Most industries use natural gas to power their air compressors. Even though both types of energy used to run these industrial air compressors can be costly, many businesses find that using natural gas as a power source greatly reduces their utility costs.

Most industries use a two-stage type of air compressor for their needs. Generally speaking, this type of industrial air compressor is built for heavy-duty jobs. These offer a much higher level of air compression, as compared to smaller or compact models. Industrial air compressors usually also offer the ability to store unused air for future usage. These also can be more energy efficient because they run on a higher level of horsepower than other models; this increased usage of horsepower also creates a better working machine that is less likely to break down and requires less maintenance.

As with the purchase of any type of air compressor, those purchasing industrial air compressors need to be especially cautious of safety and quality standards. Very few industries are legally allowed to buy air compressors that are not certified by the American Society of Mechanical Engineers (ASME). Increased workplace safety and liability concerns have made it necessary for most companies to purchase high-quality, certified-devices to ensure the well-being of their employees. Some safety features may include a safety valve to use in the case of excess air pressure in the unit. The valve will automatically release air, therefore decreasing pressure, in the event of an overload of power. Without this safety device, users of the machine run the risk of causing an explosion.

Industrial Safety Products – Keeping Your Facility, Equipment, and Your Employees Safe

What does it take to keep a facility safe? Industrial safety products include a huge array of safety products, from spill containment products to spill clean up products and many more.

However, since spill management products are members of such huge categories of their own, let’s focus on the kinds of safety products that protect from other mishaps, including bumps, scrapes, and other damage caused by collisions and similar incidents.

And preventing or ameliorating those kinds of damage requires a whole different category of products, many of them involving padding or creating some kind of barrier to keep equipment and physical structures safe. Of course, some of them can protect people as well.

Here are some of the main types of industrial safety products:

1) Bollards and posts

Bollards and posts are great for protecting equipment, physical structures, and even people from heavy equipment — and even regular vehicles.

In fact, bollards are among the products that have crossed over into non-industrial settings as well. And as you’d expect, entire lines of bollards have appeared that are designed to look attractive while still doing a great job of keeping machinery or cars away from sensitive areas.

2) Machine guards

Machine guards are a distant relative to bollards — they’re designed specifically to keep machines safe. Their shape is a bit different, but the idea is the same: keep heavy machinery and other equipment away from machines.

3) Bollard covers

While bollards are sturdy, they can take a lot of abuse. And in order to prevent too many scrapes and dents, you can get bollard covers and keep them looking good for years to come. In fact, once the bollard covers look a little ratty, you can simply replace them with new ones. Installation is a breeze since you simply pull the covers over the bollards.

4) Wall and Corner Protectors

The padding principle is also used in the case of wall and corner protectors. Vehicles and heavy machinery frequently bump onto walls and corners, and repairing those can get expensive.

Fortunately, wall and corner protectors provide a simple solution to that problem. Simply install them along critical areas, and they act like bumpers at bumper cars. Instead of the wall getting damaged, the wall or corner protectors get a scrape. Then again, they’re designed to take quite a beating, so they’ll look good for a long time before they have to be replaced.

Cost-Effective Solutions – Semi-Automatic Packaging Machinery

Automatic packaging lines can be a costly endeavor, especially when a new company is being formed or production demands do not call for non-stop filling, capping and labeling. In these situations, completely automatic packaging equipment may be overkill, until the product or products catch on and production levels increase. In addition, new companies may want to spend capital in other areas such as marketing and sales to grow the company. When these and other issues are of concern, semi-automatic equipment can provide an efficient and cost effective solution for packagers.

1. Container Cleaning Equipment

While container cleaning equipment may not be found on every packaging line, these machines are critical for a number of industries. In general, bottle washers and rinsers will be used in industries where products are ingested, injected or otherwise come in contact with the body. Medicines, foods, beverages and similar products that are concerned with contamination will almost always take advantage of some type of container cleaning machine. Rinsers and washers will normally be placed just before the liquid filling machine to remove dust and debris prior to the introduction of the product into the bottles or other containers. Semi-automatic container cleaning equipment will require the operator to place the bottles to be cleaned on rinse nozzles. These nozzles may use air, water or other cleaning chemical to loosen and remove contaminants, on occasion using a vacuum to pull out the debris as well. Once rinsed, the operator of the machine will remove the cleansed bottles and move them to the bottle filler for the introduction of product.

2. Liquid Filling Machines

Semi-automatic liquid fillers can use the same filling principles as automatic equipment. This means the semi-automatic machinery can handle liquids thick and thin, liquids with particulates, hot fills and sanitary products as well. Like the container cleaning equipment, these machines will require the operator to place the bottles or containers before the filling begins. Once the containers are in place, the operator will activate the fill cycle in some manner, most commonly by stepping on a foot switch or pressing a finger switch. Semi-automatic filling machines can not only speed up the process over hand filling, but can add consistency and reliability to the fill as well. Once the fill cycle completes, the operator will remove the bottles from the machine and move them to the next packaging phase, which will usually be the capping of the containers.

3. Capping Machines

The type of semi-automatic capping machine used for any project will necessarily depend on the type of cap being used. Semi-automatic equipment can be manufactured for screw on caps, snap caps, ROPP caps, corks and more. While some of these machines may speed up the capping process, the real benefit of the semi-automatic machines comes from the consistent tightening of the closures. Hand capping of product can lead to loose caps, cross-threading and other issues simply from the fatigue of the repetitive motion of the task. Capping machinery removes the uncertainty by allowing for a repeatable, reliable motion of the machine. The task of the operator will differ slightly on different types of capping machines, but in general, the cap will be placed on the bottle or container and the combination of the two will be placed into a position nest to allow the machine to tighten the closure in the manner required. Once securely closed, bottles are removed from the machine and moved once again to the next packaging phase.

4. Labeling Equipment

Labeling any bottle by hand is an arduous chore for any packager. Not only will it quickly become a tedious task, but keeping labels straight and unwrinkled can be a challenge, to say the least. Semi-automatic labeling machines allow the operator of the equipment to simply place the bottle or other container into position. The labeler will then take over and apply the sticker where necessary, using either a sensor to see when a bottle is in place or a foot switch that allows the operator to start the labeling process once the container is ready. Semi-automatic labelers provide both additional speed and consistent and reliable application over hand labeling product.

At this point, a simple packaging system has been described to rinse, fill, cap and label products and containers. There are many other semi-automatic machines that can assist in the packaging process. In addition, semi-automatic equipment can often be combined in a small space or on a single frame (often called a uniframe) to allow one or two operators to complete the entire packaging process. Many of the machines can be upgraded to allow for growth as production demands increase as well. These upgrades may include adding rinse heads or fill heads to a machine. But in the alternative, semi-automatic equipment can be manufactured on the same frame as automatic equipment and upgraded to perform automatically in the future. These upgrades would normally include the addition of an indexing system and either the addition of or modification to the PLC and programming.

While automatic machinery can seem daunting from a financial perspective, packagers need to be aware that other solutions do exist. These solutions can be a step toward complete automation, allowing consistent, reliable and often more efficient packaging without choking cash flow for start up or smaller companies.

Quality Control Using Visual Inspection Machines

Machine vision is a manufacturing sector that is growing very fast. The drivers of the growth feel that there is a need for the integration of industrial intent and vision. It is because of this that new vision techniques are emerging and this has led to the creation of amazing opportunities for all kinds of businesses.

It is never easy to explain machine vision, especially to a person who has never heard of it before, sometimes it takes a professional to make things clear. Some of the things that need to be understood include embedded vision, hyper-spectral imaging, as well as artificial intelligence. These are the aspects that can help us understand more regarding machine vision.

Industries Covered

Visual inspection machines are necessary for different industries. These include:

  • Military tools
  • Automotive industry
  • Printing
  • Pharmaceutical and medical
  • Machinery
  • Precision hardware
  • Plastic industry
  • Electronics and semiconductor
  • Packaging
  • Mining and metals
  • Silicone or rubber component

The Products Covered

Visual inspection system manufactures deal with different parts and they include smart cameras, smart sensors, machine vision cameras, compact vision cameras, lighting, frame grabbers, software system, lenses, accessories, and services.

Application of Visual Inspection Machine

Visual inspection systems are able to combine high preface processing of vision with the best technology to solve different kinds of quality control, identification, and automated inspection issues. They include:

Measuring Inspection

There are some vision systems that are great for offering accurate inspection results dimensionally and in terms of measurement.

Color Matching

There are vision systems that are able to provide different bits of color processing offering and enhanced image. These kinds of systems provide precision in terms of quality.

Pattern Recognition

These systems are perfect for the recognition of logos, features, shapes, and arbitrary patterns.

Pre-Processing Kind of Inspection

This is a very important aspect of visual inspection machines. This is the capacity to process an image beforehand. This means that the system can actually manipulate the image that has been captured so as to come up with a better enhancement and contrast before the image is processed.

Presence Verification

These kinds of systems provide reliable and high-speed option for checking the shape, the completeness, the position, the size, and the presence of different features. This is an important thing when it comes to verifying packaged goods, assemblies, and parts.

Surface Inspection

Integrated visual inspection machines should be able to pinpoint inclusions, discolorations, cracks, scratches, and contamination at very high speeds. For this reason, quality control is sorted out and at the end of the day; you can achieve the most superior products.

Manufacturers need these systems so as to maintain the highest standards in terms of quality for their finished products, sub-assemblies, and components. It is always important to go for state of the art, powerful and automated quality control machines, and systems. There are so many new generation options that are leading the way in the market today and they are better in so many ways. It is always a good thing to find something that is efficient, faster, and something that is integrated by the experts.

Industrial Lubricants & The Engineering Industry

The industrial lubricants that are used in manufacturing processes or in any piece of machinery help to ensure that the components remain in good working order. These lubricants therefore will ensure that the machine or engine functions properly every time it is used. The main role for any industrial lubricant today is to reduce the amount of friction that could occur between a number of parts within a machine.

Many of the industrial lubricants that are now being produced have also been developed so that they prevent rust and corrosion occurring to parts which do not move within a machine. These lubricants are made from either synthetic or organic materials.

Most of the organic lubricants that one can purchase today have been made from refined petroleum. Whereas the synthetic type ones have been made through a number of chemical processes. These lubricants will then being passed through a lubrication system of pipes and tubes that direct the mixture to lube points to those parts of the machinery which require it.

The most common kinds of lubricants that you will know about are oil, silicone and grease ones. Yet there are plenty of other compounds used today that help to lubricate components and those made from biodegradable materials are becoming increasingly popular. These kinds of lubricants are most frequently used in food manufacturing processes as the likelihood of it coming into contact with the products is extremely high.

All lubricants will be subdivided up into two categories. There are those which will be placed in the category where they are specifically developed for use with certain kinds of machinery. Then the others will be placed in the category where they are needed to help a specific device to function correctly. But each and every lubricant that is now being used will have undergone very rigorous and numerous tests to ensure that they can do what is required of them.

As we have mentioned most of the lubricants being used today are made from oil or grease, but some equipment may use water to provide it with the lubrication it needs. The only problem with water is that it is unable to withstand high temperatures. This also goes the same for animal and vegetable based oils used as lubricants.

Therefore machinery which will be running at very high temperatures will use lubricants that have been made from certain minerals or which have been synthetically made. Most of the oils that are manufactured from use in the engines of a car have been made from either of these materials.

As previously mentioned the main aim of any industrial lubricant is to help maintain and keep machinery or an engine running smoothly at all times. Those companies who maintain and lubricate their machinery properly will find that they are able to produce their goods far more efficiently and quickly. Today even now there lubricants being used by the manufacturing companies which are also suitable for recycling and so place less stress on the environment in which we live.

An Overview on CNC Cutting Machines

A manufacturing company has to produce a product in thousands of units. These products could be parts, components or a complete device. Let’s say, if an auto part is to be produced for a particular car, how all units would be in exactly same size, neither a millimeter more nor less. In the wake of this need, CNC Cutting machines were born. These machines can produce thousands of units with high precision, exact in size, weight and from every aspect. Industries that have to make clones of a product in massive number have to set up CNC machines in their industrial unit. Precision is the prime requirement which was made possible with CNC Technology in cutting machines.

These machines can cut your operational cost by handling several tasks for that you need a number of personnel. Advanced technology used in CNC machines simply add ‘Efficiency‘ and ‘Effectiveness‘ to your production process and therefore bringing up additional profitability afterwards.

Usually, size of cutting tables in a CNC machine is 4×8′ which is good capable to carry large sheets of any material like wood, metal, plastic and glass. If the table size is shorter, machine operator would often have to change his position to adjust the angle of sheet. So, whenever you are going to consider a CNC machine, remember to check the table size. If you are certain that you would have smaller sheets to lay on cutting table, you can be flexible on table size.

Amongst all types of CNC, laser and plasma machines are most common to be used in manufactories. Laser and plasma cutters are ideal for cutting metal like steel, aluminum, metal alloys etc. Laser cutters are preferred when the sheets are not very thick. It can cut 3D shapes with perfect precision whereas plasma cutters are great for cutting thicker sheets. Plasma cutters are usually put into work for cutting 2D shapes where too much precision is not the goal.

These state-of-the-art CNC machines require very short setup time. You can start production on the day you receive an order. Unlike other cutting machinery, it would not take you days and weeks to start.

You can get maximum outcome once you add a CNC machine in your production lines. Humans do tire and so do machines. Everyone and everything needs rest after certain hours of working but surprisingly, you can keep CNC cutters running as much as you have to. You can run them uninterrupted 24 hours a day, 7 days a week, 365 days a year unless you meet your production target. Its advanced technology lets you work with it non-stop, however, it will need to be turned off if there is a maintenance work to be performed.

Another edge of CNC over other milling machines is that you do not need very highly skilled staff to work on it. These machines require very simple orientation which lets you hire unskilled operators on cheap cost and then train them accordingly. On the contrary, other machines need very skilled and professional engineers to operate. Many industries are turning their production through CNC technology observing all its innovative features. CNC technology is not just a change in manufacturing process but a revolution which will break out its application to 100% extent.