Category Archives: Manufacturing Industry

Is Your Company Ready For Industry 4.0 Transformation?

What is Industry 4.0?

Industry 4.0 is the 4th industrial revolution. To give a little history, industries used steam to make the machine work which increased production and reduced cost in the industrial revolution. The next phase of the revolution was the mass production with implementing electricity and assembly lines. The third revolution introduced automation and computers. We are now here in the fourth revolution through digitizing and networking where we can connect the digital world with the physical world.

With hassle free wireless networking you educate the machine. Earlier the intelligence lied with the humans and machines just helped with the physical work, but now we can educate the machine and the products itself, also get a virtual image. Using Internet of Things (IOT) you can connect all the physical machines with software, networks and censors and they would exchange data with each other making human life and production much more simpler.

How many hours have you spent to hire a mechanic because your machine stopped working and the mechanic failed to understand what went wrong with the machine? With Industry 4.0, the machine will tell you what part has been failed and what has to be replaced. With artificial intelligence, it also tells you which spare parts need to be fixed.

Why Transform to Industry 4.0?

The Cyber Physical systems enable your product to communicate with your machine. Your product will instruct the machine as to the quantity and the type of product that needs to be produced, and the machine is then produces and labels the products. After detecting the product, you can never go wrong with packaging, also your quality check has been performed by the machine while packaging itself.

Industry 4.0 allows you to have a flexible manufacturing process that will better react to customer demands. This new manufacturing technology reduces your cost of production, cost of wastage, reduces errors, increases efficiency due to usage of robotics, yields higher revenue, improves customer service and increases innovation. It also allows you to create a virtual image of the real world using 3D printers and help you test your product and know your contingencies beforehand which would allow you to change the process in order to avoid the contingency before you even start your production.

You don’t need to manually check your stock. You can add a censor to your forklift and your products, and while stacking up your goods, you get the data of the quality, description, weights and dimension as well as the location of the product. This would immensely reduce errors and damages.

Feed your machines, knowledge of automated systems with this new manufacturing trend and let them communicate with each other while you see your profits rise up high and costs go low.

A Concise Introduction To The Tissue Paper Napkin Machine

Tissue Paper Napkins are a lot in demand because they are widely used for wiping wet hands or cleaning face. They are very light, absorbent and hygienic; therefore, you may find them in almost every sector. The device that plays a vital role in its production because of efficient, effective and easy operation is known as a Tissue Paper Napkin Machine. These are very useful for the industries who deal in such output. The machine has endless benefits to offer and before you finalize the device, there are many things you need to know. Scroll down to get the brief description about the machine.

A Look Into The Features This Machine Has To Offer:

  • It comes along with a double-deck and lifting arms that support that parent roll.
  • It’s sharpen stainless steel blades cut the tissue paper napkin easily in different sizes that too in a very short span.
  • It also has the feature of electronic counting that provides accurate results.
  • Known for its automatic as well as manual operation.
  • Helps to boost your production in the minimal possible time.

Know Some Its Basic Applications:

  • As the name depicts, the machine is used for the purpose of making tissue paper napkins in bulk quantity.
  • Apart from that, it also has the ability to manufacture toilet and kitchen rolls, paper towels, etc. but this feature is available only in a specific model, so, you should ask the company from where you buy it.
  • The machine has the capability to produce bulk quantity in different sizes to meet the need of your industry.

Production Process Follow By The Machine To Generate Output:

The machine is very simple to operate, you just need to process the paper pulp and afterward the processes ingredients pressed to squeeze out the moisture in it. The next step of the machine is to make the output dry with a steam operated dryer and then pass it through a roller with extreme heat that gives desired thickness and texture to the big rolls. Last but the most important step of the machine is to cut the rolls into desired sizes depending upon the purpose. It’s simple and short production process of manufacturing tissue paper napkin make it highly demanded in the market.

For sure, now you have the answer to all questions you have in your mind about the Tissue Paper Napkin Machine. So, what are you waiting for? Go and get the machine to bring the benefits for your industrial application.

Millwright Companies – Employee Job Description

Employees of millwright companies do repair work and installations on big industrial machines. They are called millwrights. They do the repair and install the equipment that are used in machine shops and manufacturing facilities. The millwrights would be the ones that would decide where the large equipment would go in the manufacturing facility and oversee the process of installation. They may also conduct test runs, assemble parts, and fine-tune the finished jobs. The millwright is the person that the factory will call to troubleshoot problems and then they will make repairs or replace the parts that are not working or damaged. Some have specialized in certain machinery but most millwrights have a broad understanding of various types of equipment. This can include assembly line robots, big electricity generators, and wind turbines.

To work for millwright companies they have to have a high school diploma. Some will not hire a millwright unless they have completed the two-year training program at a community college or vocational school. When they are new at the job, they will generally work for four to five years as an apprentice. During this period, they will learn the job firsthand and will also assist other established millwrights. Once they have enough experience and prove their abilities they will be allowed to do bigger projects.

Most will work for construction companies and big manufacturing companies. Some may work with private distributors for heavy machinery or open their own contracting business. When working in this field a millwright has to make sure that all of the parts of the machinery are correctly installed. They must also be kept in good working order. Both of these are necessary to ensure the safety of the workers using the machinery and to preserve the expensive machinery.

When a facility needs a new piece of machinery or equipment millwright companies will send out a millwright to do the consultation and make recommendations. The millwright will then supervise the whole process. They will conduct a safety inspection at the factory to determine where the new machines should be placed. Once the machinery has arrived at the factory the millwright will check the blueprints to make sure that are the pieces are there so the machine can be installed correctly.

Some of the other jobs that a millwright might use their expert skills on can include:

• Supervise crane operators and other construction workers when putting the machine in place

• Install and service turbines, assembly line machinery, power generators, machinist tools, mining devices, and other various heavy equipment.

• Take careful measurements and use precision tools when assembling sensitive or spall parts.

• Make fine adjustments on finished projects

• Ensures that the equipments is working correctly

A Brief History of Sewing Machines

Initially, sewing machines were manufactured for garment factory production lines, allowing for clothing to become uniformly mass-produced. It was French tailor Barthelemy Thimonnier who invented the first functioning sewing machine in 1830 for use in his garment factory.

This original machine used only one thread and a hooked needle for a chain stitch. His factory was burnt down and he was nearly killed by an angry mob of French tailors who were afraid his machines would leave them unemployed. A few years later in America, Walter Hunt shared the same fears, and abandoned the work to patent his own version of a straight-seam sewing machine. The fears were unfounded, as industrial sewing machines created multiple job opportunities worldwide.

Modern garment factories incorporate the same mass production techniques as other industries, with each workstation completing one part of the overall job. Industrial sewing machines are generally designed to perform one specific sewing function such as embroidery. Machines with different functions are operated to complete clothing items in a production line. Marketing to individuals didn’t begin until 1889, allowing for women to have the means to create clothing for their family without the labor-intensive hand stitching. The domestic sewing machine used in the home is manufactured to perform many tasks from sewing straight or zigzag stitches and the creation of buttonholes, as well as stitching buttons on to the piece of clothing.

Industrial sewing machines, like their domestic counterparts for the home, were created to simplify and speed up the otherwise labor-intensive hand stitching. The domestic sewing machine is manufactured to perform many tasks from sewing straight or zigzag stitches and the creation of buttonholes, as well as stitching buttons on to the piece of clothing. Sewing machines were adapted for use in industrial settings, allowing for clothing to become uniformly mass-produced. The industrial sewing machines are generally designed to perform a specific sewing function such as embroidery or applying buttonholes. Companies from all over the world manufacture industrial sewing machines with very basic features as well as higher-end computer operated models.

A variety of machines with different functions are operated to complete clothing items in a production line. A few examples would be a Bag Closer sewing machine which is used for sewing a single thread chain-stitch, a high-speed plain sewer is used for stitching seems and double needle machines are used for adding top stitching details to items like jeans.

Walking foot machines are invaluable for quilting and sewing coats, as it keeps the fabric moving along without bunching and making for a smoother and faster production. Overlock serger sewing machines, which are also available in smaller versions for the home, create the whipped V stitch along the edge of a seam of T-shirts and other stretchable fabrics.

The Things That Make Other Things Tick: Machine Tool Spindles Are Everywhere

Since the days of the earliest machines and the industrial revolution, machinery has drastically changed our lives. From the simplest cultures to the most industrialized nations of the world, machines make life easier and more comfortable. Whether “machine” refers to a simple wooden lathe or an advanced high speed industrial drill, all machines–regardless of complexity–depend on machine spindles to get the job done and provide the results their operators need, when they need them.

But how do machine tool spindles work?

In a machine, no matter how complex it is, the spindle is the main rotating component that enables tools like lathes, woodworking machinery, milling machines, and drill presses to achieve the movement and speed necessary to lend shape, form, and function to many of the products we use or are influenced by every day. For example, think about what it took to make the car you drove in or the bus you road today. Without spindles, chances are that not only would the automobile be far different, but they would have a much more difficult time actually moving.

While spindles in many forms existed long before the Industrial Revolution of the 18th and 19th centuries, that specific period of technological development saw machine tool spindles used more frequently in machines that continued to become increasingly complex. Today the level of complexity is astronomical, but spindles–while more advanced–continue to remain at the heart of many machines that are used to provide the products we use every day.

Spindle Repair: Making the Most of History

Like anything, now that the technology of spindles has improved, an entire industry has sprung up (and grown rapidly) to meet the many needs for machine tools that deliver the performance required by the integral machines used everyday in industry around the world. Consider for a moment the widespread use of spindles in machines everywhere. Naturally, it makes sense that they will eventually need to be repaired. Due to the ubiquitous nature of machine tool spindles, the need for machine tool spindle repair has flourished and so has the technology behind it. Supporting spindles around the world, spindle repair companies provide spindle rebuilds, spindle service, vibration analysis, and diagnostic tests to ensure that manufacturers can make the most of their spindles to get you the products you use every day faster, cheaper, and more reliably.

How Spindle Repair Works

For an example of how spindle repair works, imagine you’re a spindle repair provider who just received a malfunctioning spindle. After analyzing the spindle’s performance, you conclude that the spindle is malfunctioning due to a failure in the bearing system. Next, you address each individual component contributing to the failure. In this case, lets say it was the rotor and stator overheating (resulting in complications for the whole assembly). As the spindle repair expert, you will solve the issue of overhearing, which should ultimately alleviate the fatigue on the components of the spindle due to excessive heat. Finally, you would document your repairs, install the spindle, and balance the rotating part of the spindle before completing final quality control checks to ship the fully functioning spindle back to your client. There you have it, Spindle repair, complete!

Elaborate and Easy Steps to PLC Repair

Overview: PLC System

The programmable logic controller, also known as, PLC, consists of a central processing unit (CPU), and a few subordinate input/output (I/O) modules. The CPU unit is responsible for carrying the logic program for the machinery, receive inputs and produce an output signal when the overall system logic is satisfied. PLC machines are a direct link between the actuator component of a hydraulic system and a CPU.

The PLC system was developed in the late 19th century just to replace the growing complex industrial machine controls. PLC as a system offers reliability, flexibility, cost reductions, and simplified maintenance through high efficiency. This device is the most indispensable tool manufactured in an automated operation. They are generally preferred by industries that employ complex automated systems over traditional electrical relay controllers. However, since no machine is constructed for 100% efficiency, it is quite normal to experience occasional technical hitches that bother the PLC performance. So, to overcome the same it is advisable to approach reliable service providers to perform PLC repair.

Easy Steps to PLC Repair Procedure

Service providing companies offer priority service in the most efficient and fastest turnaround time. Such companies offer smooth services and provide detailed information during the operational phase. If your PLC device needs repair, read through the given steps below to find the different ways to solve the issue.

  • When the service center receives the unit, the device is logged into the database of the company’s system and a unique job number is assigned to that unit.
  • All units are visually inspected and evaluated to check if there are failures such as corrosion, water damage, heat stress, and excessive burnt parts.
  • This above step in PLC repair is conducted just to prevent the unit from being repairable.
  • The service center then quotes the unit and waits for the client’s or customer’s approval.
  • Once the company receives the approval, the input signals are investigated with an authentic signature analysis tester.
  • If during the test, the input signals turn out to be defective in nature then the overall electronic circuitry is checked for issues.
  • In case, if the input signals test good, the whole unit is turned on, tested and analyzed for the main cause of failure.
  • Once all the above steps have been performed, i.e. repairs and preventive maintenance have been conducted on the unit; the device is finally tested in an authentic OEM test fixture.

In the final steps after service in PLC repair, if the unit passes its test it is added with a conformal coat so that it is protected from the harsh and undesired environments. Most of the service centers also generate a service report so that the details of the findings and procedure specifications are well documented for a better understanding of why PLC failed.

Several Uses of an Industrial Pressure Washer

An industrial pressure washer is one of the most powerful and efficient cleaning machines presently available. These machines offer unmatched output pressure levels and temperatures. Some of the latest models provide output pressure levels as high as 8000 psi and output temperatures as high as 330°F.

However, industrial pressure washing machines are not just about cleaning power. They are specialized equipment for particular cleaning tasks. For example, you can find low flow pressure washing equipment for auto detailing and high pressure washers for heavy-duty industrial degreasing.

This article deals with various uses of industrial pressure washing machines and specifications of most suitable machines for the task.

Heavy-Duty Degreasing

Degreasing is perhaps the toughest of all cleaning tasks. It requires powerful cleaning machines. A pressure washer with more than 3000 psi is an essential prerequisite for carrying out this task. The higher the output pressure of the machine, the more efficient and quicker the cleaning process will be.

High pressure washers carry out industrial degreasing tasks by pumping their output onto industrial equipment and factory floors to blast away grease, dirt, oil stains, and dust present.

Graffiti Removal

Graffiti removal is another cleaning task tailor-made for pressure washing equipment. For graffiti removal, one does not require an extremely powerful machine suitable for degreasing. The output pressure level of the machine can stay inside the 3000 psi mark.

The mode of working is the same, though. The output of the machine washes away all the markings and graffiti from the walls. For outdoor cleaning of walls, a hot water pressure washer powered by a combustion engine is the best choice. Gasoline, diesel, or propane can be used as fuel.

Water runoff is a problem when cleaning outdoor locations. Cleaning workers must ensure that the place has sufficient drainage facilities. It would be better to use industrial pressure washer machines with low flow rates in such situations. Normally, flow rate increases as output pressure increases. However, there are specially made machines that have low flow rates and reasonably high output pressure.

Hard Surface Cleaning

Hot water pressure washing machines are suitable for regular hard surface cleaning tasks such as cleaning floors and metal surfaces. These machines are used for various hard surface cleaning tasks in almost all commercial buildings, ranging from educational institutions to hotels and restaurants.

For indoor cleaning, an electric pressure cleaner is the most suitable choice. These machines work efficiently and without much noise. And, unlike machines that burn fossil fuels, electric pressure washing machines do not produce combustion exhaust, which increases the humidity within indoor areas.

Auto Detailing

Pressure washing machines are used for cleaning automobiles as well. One thing to ensure is that the machine does not have an output pressure level exceeding 1500 psi. The flow rate also needs to be low. Otherwise, water run-off could cause extreme fines.

There are specially made industrial high pressure washer models for auto detailing. These machines have modest output pressure levels, low flow rates, and high output temperatures. Portable machines are best suited for large-scale auto detailing.

Uses And Benefits Of Ribbon Blenders

Ribbon blenders are large machines which are designed to mix different types of materials. These devices have thin ribbon shaped metal mixers which perform the blending process. It is used in a wide variety of industries as it is considered to be a versatile machine. The machine is featured by a ribboned agitator, an engine and a trough which holds the materials that needs to be mixed.

These blending machines are used to mix a huge assortment of both dry and wet materials. It can be used to mix salads, cereals, cake mixes, cocoa, pet food, seasonings and so forth. It is widely used in bakeries and food stalls to mix large amount of food easily and quickly. However, these machines are seldom used to mix sticky substances as it can be quite difficult to clean the blades once the process is completed. It is used to mix find gravels and other dry substances as it mixes all the ingredients evenly and properly.

One of the greatest benefits of using these mixer devices is that it helps to mix the ingredients properly. The unique design of the agitator or blade enables the users to mix the contents or ingredients thoroughly without any flaws.

Ribbon blenders basically require a huge amount of power to function properly. It operates at a relatively slow pace and it mixes the ingredients thoroughly. The agitators are shaped in a unique manner which allows the mixtures to move in two directions simultaneously.

The container includes two parts and the mixture which is present in the outer part of the container moves in one direction. The containers are designed in such a way that the mixture in the centre part of the trough moves in an entirely different direction. This ensures that all the ingredients are mixed thoroughly in the trough. These mixers find huge application in commercial bakeries as the ingredients need to be mixed completely to bake tasty cakes and pastries.

There are basically three types of ribbon blenders which include the paddle or ribbon agitator, double ribbon and the paddle-only agitator. All these three varieties of devices have different features and functions. However, all these machines basically perform the same activity.

It is important to consider several factors before buying these devices from online and offline stores. These machines are available in different sizes and capacities. It is essential to choose these devices based on the volume or the density of the mix. There are machines with smaller motors which mixes the ingredient at a slower pace. On the other hand, there are machines with large sized motors which are designed for large volumes of materials. There are huge assortments of machines which can be chosen based on specific requirements of the users. Most of the online stores showcase a variety of blenders with different features and functions. It is also easy to buy machines at discounted price rates from reputed online stores.

Important Features of Buffing Machine and Power Looms

There are various types of industrial machines which are used for different uses. Buffing machine is one of the most widely used industrial machines. Floor buffers are mainly used to protect and clean various types of floors such as marble, wood and linoleum. These machines are quite similar to the ordinary vacuum cleaners but it includes soft brushes that rotates beneath the machine and keeps the floor clean and tidy.

Features of Buffing Machines

Floor buffers function at various speeds according to the type of the floor. The rotary brushes move in varying speeds. The machine also includes a set of controls that helps to manage the speed and direction of the rotary brushes.

These machines are often used along with some cleaning agent that helps to loosen the dirt and grime from the surfaces of the floor. Liquid cleansers are often used on particular sections of floor to cleanse the entire surfaces. It is quite easy to obtain a clean and glossy surface after the use of floor buffers.

Different models

Buffing machines are available in different sizes for various types of floors. Industrial and commercial buffers are quite large in size as it is used to clean vast areas with one single pass. Some of the buffers can also be used as floor strippers. It can be used to strip off stains and wax from the floors quite effectively. These machines tend to be quite expensive as it includes both buffers and stripers. It is used for most of the commercial purposes.

Buffing machines are also available in smaller versions. It is mainly used for domestic purposes as it can be used to buff small surface areas quiet easily. It operates at a lower speed and do not include strippers. These machines work with the cleaning agent to remove dirt and grime. It is quite small in comparison to the industrial buffers and therefore it can clean in nooks and corners quite efficiently.

Another industrial machine includes the power loom which is a machine that weaves yarn into textile. Compared to the hand driven looms, the power loom is more efficient and quick as it derives power from a drive shaft. It was first invented by Edward Cartwright in G.Britain in the year 1784. It helped manufacturers create textiles quickly and efficiently compared to the hand driven machines. Due to its efficiency, it became one of the most significant industrial machines used in textile industry.

These machines differ largely on the basis of costs, automation and size. Water or air jet looms produce larger amount of textiles in lesser time frame. However, manual interaction is required at some levels.

Most of the power looms are available in different sizes and types to suit individual purposes. Some of the new manufacturers provide customized machines built according to the specifications provided by the customers. Different machines include different speed rates and manufacture different types of fabrics. Some machines can produce complex patterns with ease and dexterity. Today a huge variety of industrial machines are available in many of the online stores at discounted price rates.

Purse Making 101: How to Choose Your Sewing Machine

The first thing you can consider when looking for a sewing machine for making a purse is the level of sewing are you looking at. Is it for fun or are you starting a business? If it’s for just the casual purse making venture then you may want to purchase a good home machine. If your sewing pursuits are more on the profit-making side, an industrial machine is highly recommended.

Your First Sewing Machine

If this is your first machine don’t be timid about choosing one with power. You should have a machine that has power to sew a variety of fabrics. Home machines vary greatly in this. The less expensive models are generally a little low on power so they sew very s-l-o-w-l-y. Though you may want to start with this as a beginner you will find that you quickly out grow this machine and would be looking to invest in a more powerful one in no time. To avoid this frustration it is recommended that you invest in a model that can move. Perhaps even a portable commercial machine is worth considering.

What Kind of Sewing Machine Will You Need?

While you can sew a bag with a flat-bed machine, a cylinder arm machine allows you to get into places a flatbed dare not venture. It is not important to have a great amount of features on your machine, but as you develop in your skill you may like to have the fancy accessories and added benefits. The top needs of your machine are:

  • A good sturdy straight stitch
  • Back stitch or reverse capabilities
  • A means to make button holes
  • A zigzag stitch
  • A great presser foot (adjustable)
  • speed/power

While these features may be standard on most home machines, an industrial or commercial machine may be great for speed and heavy-duty stitching but low on the other features unless you invest in the attachments. It’s a good idea to shop around to various dealers to see the variety of machine available and test a sample of the type fabric you will be using.

When looking for a new sewing machine get advice from a local sewing machine repairman. He’s usually aware of what’s on the market, their functions and the availability of parts for a particular machine. He may also be able to direct you to a one that is excellent for sewing bags.

Although most of us would rather have a brand new out of the box machine, many times it is better to invest in a used or refurbished commercial sewing machine that will last you a lifetime. Industrial sewing machine dealers generally offer warranties on their used machines. So all in all if you have the space, the funds and the desire to sew purses you may want to just cut to the chase and purchase a good industrial sewing machine.