Monthly Archives: September 2020

Industrial Safety Products – Keeping Your Facility, Equipment, and Your Employees Safe

What does it take to keep a facility safe? Industrial safety products include a huge array of safety products, from spill containment products to spill clean up products and many more.

However, since spill management products are members of such huge categories of their own, let’s focus on the kinds of safety products that protect from other mishaps, including bumps, scrapes, and other damage caused by collisions and similar incidents.

And preventing or ameliorating those kinds of damage requires a whole different category of products, many of them involving padding or creating some kind of barrier to keep equipment and physical structures safe. Of course, some of them can protect people as well.

Here are some of the main types of industrial safety products:

1) Bollards and posts

Bollards and posts are great for protecting equipment, physical structures, and even people from heavy equipment — and even regular vehicles.

In fact, bollards are among the products that have crossed over into non-industrial settings as well. And as you’d expect, entire lines of bollards have appeared that are designed to look attractive while still doing a great job of keeping machinery or cars away from sensitive areas.

2) Machine guards

Machine guards are a distant relative to bollards — they’re designed specifically to keep machines safe. Their shape is a bit different, but the idea is the same: keep heavy machinery and other equipment away from machines.

3) Bollard covers

While bollards are sturdy, they can take a lot of abuse. And in order to prevent too many scrapes and dents, you can get bollard covers and keep them looking good for years to come. In fact, once the bollard covers look a little ratty, you can simply replace them with new ones. Installation is a breeze since you simply pull the covers over the bollards.

4) Wall and Corner Protectors

The padding principle is also used in the case of wall and corner protectors. Vehicles and heavy machinery frequently bump onto walls and corners, and repairing those can get expensive.

Fortunately, wall and corner protectors provide a simple solution to that problem. Simply install them along critical areas, and they act like bumpers at bumper cars. Instead of the wall getting damaged, the wall or corner protectors get a scrape. Then again, they’re designed to take quite a beating, so they’ll look good for a long time before they have to be replaced.

Cost-Effective Solutions – Semi-Automatic Packaging Machinery

Automatic packaging lines can be a costly endeavor, especially when a new company is being formed or production demands do not call for non-stop filling, capping and labeling. In these situations, completely automatic packaging equipment may be overkill, until the product or products catch on and production levels increase. In addition, new companies may want to spend capital in other areas such as marketing and sales to grow the company. When these and other issues are of concern, semi-automatic equipment can provide an efficient and cost effective solution for packagers.

1. Container Cleaning Equipment

While container cleaning equipment may not be found on every packaging line, these machines are critical for a number of industries. In general, bottle washers and rinsers will be used in industries where products are ingested, injected or otherwise come in contact with the body. Medicines, foods, beverages and similar products that are concerned with contamination will almost always take advantage of some type of container cleaning machine. Rinsers and washers will normally be placed just before the liquid filling machine to remove dust and debris prior to the introduction of the product into the bottles or other containers. Semi-automatic container cleaning equipment will require the operator to place the bottles to be cleaned on rinse nozzles. These nozzles may use air, water or other cleaning chemical to loosen and remove contaminants, on occasion using a vacuum to pull out the debris as well. Once rinsed, the operator of the machine will remove the cleansed bottles and move them to the bottle filler for the introduction of product.

2. Liquid Filling Machines

Semi-automatic liquid fillers can use the same filling principles as automatic equipment. This means the semi-automatic machinery can handle liquids thick and thin, liquids with particulates, hot fills and sanitary products as well. Like the container cleaning equipment, these machines will require the operator to place the bottles or containers before the filling begins. Once the containers are in place, the operator will activate the fill cycle in some manner, most commonly by stepping on a foot switch or pressing a finger switch. Semi-automatic filling machines can not only speed up the process over hand filling, but can add consistency and reliability to the fill as well. Once the fill cycle completes, the operator will remove the bottles from the machine and move them to the next packaging phase, which will usually be the capping of the containers.

3. Capping Machines

The type of semi-automatic capping machine used for any project will necessarily depend on the type of cap being used. Semi-automatic equipment can be manufactured for screw on caps, snap caps, ROPP caps, corks and more. While some of these machines may speed up the capping process, the real benefit of the semi-automatic machines comes from the consistent tightening of the closures. Hand capping of product can lead to loose caps, cross-threading and other issues simply from the fatigue of the repetitive motion of the task. Capping machinery removes the uncertainty by allowing for a repeatable, reliable motion of the machine. The task of the operator will differ slightly on different types of capping machines, but in general, the cap will be placed on the bottle or container and the combination of the two will be placed into a position nest to allow the machine to tighten the closure in the manner required. Once securely closed, bottles are removed from the machine and moved once again to the next packaging phase.

4. Labeling Equipment

Labeling any bottle by hand is an arduous chore for any packager. Not only will it quickly become a tedious task, but keeping labels straight and unwrinkled can be a challenge, to say the least. Semi-automatic labeling machines allow the operator of the equipment to simply place the bottle or other container into position. The labeler will then take over and apply the sticker where necessary, using either a sensor to see when a bottle is in place or a foot switch that allows the operator to start the labeling process once the container is ready. Semi-automatic labelers provide both additional speed and consistent and reliable application over hand labeling product.

At this point, a simple packaging system has been described to rinse, fill, cap and label products and containers. There are many other semi-automatic machines that can assist in the packaging process. In addition, semi-automatic equipment can often be combined in a small space or on a single frame (often called a uniframe) to allow one or two operators to complete the entire packaging process. Many of the machines can be upgraded to allow for growth as production demands increase as well. These upgrades may include adding rinse heads or fill heads to a machine. But in the alternative, semi-automatic equipment can be manufactured on the same frame as automatic equipment and upgraded to perform automatically in the future. These upgrades would normally include the addition of an indexing system and either the addition of or modification to the PLC and programming.

While automatic machinery can seem daunting from a financial perspective, packagers need to be aware that other solutions do exist. These solutions can be a step toward complete automation, allowing consistent, reliable and often more efficient packaging without choking cash flow for start up or smaller companies.

Quality Control Using Visual Inspection Machines

Machine vision is a manufacturing sector that is growing very fast. The drivers of the growth feel that there is a need for the integration of industrial intent and vision. It is because of this that new vision techniques are emerging and this has led to the creation of amazing opportunities for all kinds of businesses.

It is never easy to explain machine vision, especially to a person who has never heard of it before, sometimes it takes a professional to make things clear. Some of the things that need to be understood include embedded vision, hyper-spectral imaging, as well as artificial intelligence. These are the aspects that can help us understand more regarding machine vision.

Industries Covered

Visual inspection machines are necessary for different industries. These include:

  • Military tools
  • Automotive industry
  • Printing
  • Pharmaceutical and medical
  • Machinery
  • Precision hardware
  • Plastic industry
  • Electronics and semiconductor
  • Packaging
  • Mining and metals
  • Silicone or rubber component

The Products Covered

Visual inspection system manufactures deal with different parts and they include smart cameras, smart sensors, machine vision cameras, compact vision cameras, lighting, frame grabbers, software system, lenses, accessories, and services.

Application of Visual Inspection Machine

Visual inspection systems are able to combine high preface processing of vision with the best technology to solve different kinds of quality control, identification, and automated inspection issues. They include:

Measuring Inspection

There are some vision systems that are great for offering accurate inspection results dimensionally and in terms of measurement.

Color Matching

There are vision systems that are able to provide different bits of color processing offering and enhanced image. These kinds of systems provide precision in terms of quality.

Pattern Recognition

These systems are perfect for the recognition of logos, features, shapes, and arbitrary patterns.

Pre-Processing Kind of Inspection

This is a very important aspect of visual inspection machines. This is the capacity to process an image beforehand. This means that the system can actually manipulate the image that has been captured so as to come up with a better enhancement and contrast before the image is processed.

Presence Verification

These kinds of systems provide reliable and high-speed option for checking the shape, the completeness, the position, the size, and the presence of different features. This is an important thing when it comes to verifying packaged goods, assemblies, and parts.

Surface Inspection

Integrated visual inspection machines should be able to pinpoint inclusions, discolorations, cracks, scratches, and contamination at very high speeds. For this reason, quality control is sorted out and at the end of the day; you can achieve the most superior products.

Manufacturers need these systems so as to maintain the highest standards in terms of quality for their finished products, sub-assemblies, and components. It is always important to go for state of the art, powerful and automated quality control machines, and systems. There are so many new generation options that are leading the way in the market today and they are better in so many ways. It is always a good thing to find something that is efficient, faster, and something that is integrated by the experts.

Industrial Lubricants & The Engineering Industry

The industrial lubricants that are used in manufacturing processes or in any piece of machinery help to ensure that the components remain in good working order. These lubricants therefore will ensure that the machine or engine functions properly every time it is used. The main role for any industrial lubricant today is to reduce the amount of friction that could occur between a number of parts within a machine.

Many of the industrial lubricants that are now being produced have also been developed so that they prevent rust and corrosion occurring to parts which do not move within a machine. These lubricants are made from either synthetic or organic materials.

Most of the organic lubricants that one can purchase today have been made from refined petroleum. Whereas the synthetic type ones have been made through a number of chemical processes. These lubricants will then being passed through a lubrication system of pipes and tubes that direct the mixture to lube points to those parts of the machinery which require it.

The most common kinds of lubricants that you will know about are oil, silicone and grease ones. Yet there are plenty of other compounds used today that help to lubricate components and those made from biodegradable materials are becoming increasingly popular. These kinds of lubricants are most frequently used in food manufacturing processes as the likelihood of it coming into contact with the products is extremely high.

All lubricants will be subdivided up into two categories. There are those which will be placed in the category where they are specifically developed for use with certain kinds of machinery. Then the others will be placed in the category where they are needed to help a specific device to function correctly. But each and every lubricant that is now being used will have undergone very rigorous and numerous tests to ensure that they can do what is required of them.

As we have mentioned most of the lubricants being used today are made from oil or grease, but some equipment may use water to provide it with the lubrication it needs. The only problem with water is that it is unable to withstand high temperatures. This also goes the same for animal and vegetable based oils used as lubricants.

Therefore machinery which will be running at very high temperatures will use lubricants that have been made from certain minerals or which have been synthetically made. Most of the oils that are manufactured from use in the engines of a car have been made from either of these materials.

As previously mentioned the main aim of any industrial lubricant is to help maintain and keep machinery or an engine running smoothly at all times. Those companies who maintain and lubricate their machinery properly will find that they are able to produce their goods far more efficiently and quickly. Today even now there lubricants being used by the manufacturing companies which are also suitable for recycling and so place less stress on the environment in which we live.

An Overview on CNC Cutting Machines

A manufacturing company has to produce a product in thousands of units. These products could be parts, components or a complete device. Let’s say, if an auto part is to be produced for a particular car, how all units would be in exactly same size, neither a millimeter more nor less. In the wake of this need, CNC Cutting machines were born. These machines can produce thousands of units with high precision, exact in size, weight and from every aspect. Industries that have to make clones of a product in massive number have to set up CNC machines in their industrial unit. Precision is the prime requirement which was made possible with CNC Technology in cutting machines.

These machines can cut your operational cost by handling several tasks for that you need a number of personnel. Advanced technology used in CNC machines simply add ‘Efficiency‘ and ‘Effectiveness‘ to your production process and therefore bringing up additional profitability afterwards.

Usually, size of cutting tables in a CNC machine is 4×8′ which is good capable to carry large sheets of any material like wood, metal, plastic and glass. If the table size is shorter, machine operator would often have to change his position to adjust the angle of sheet. So, whenever you are going to consider a CNC machine, remember to check the table size. If you are certain that you would have smaller sheets to lay on cutting table, you can be flexible on table size.

Amongst all types of CNC, laser and plasma machines are most common to be used in manufactories. Laser and plasma cutters are ideal for cutting metal like steel, aluminum, metal alloys etc. Laser cutters are preferred when the sheets are not very thick. It can cut 3D shapes with perfect precision whereas plasma cutters are great for cutting thicker sheets. Plasma cutters are usually put into work for cutting 2D shapes where too much precision is not the goal.

These state-of-the-art CNC machines require very short setup time. You can start production on the day you receive an order. Unlike other cutting machinery, it would not take you days and weeks to start.

You can get maximum outcome once you add a CNC machine in your production lines. Humans do tire and so do machines. Everyone and everything needs rest after certain hours of working but surprisingly, you can keep CNC cutters running as much as you have to. You can run them uninterrupted 24 hours a day, 7 days a week, 365 days a year unless you meet your production target. Its advanced technology lets you work with it non-stop, however, it will need to be turned off if there is a maintenance work to be performed.

Another edge of CNC over other milling machines is that you do not need very highly skilled staff to work on it. These machines require very simple orientation which lets you hire unskilled operators on cheap cost and then train them accordingly. On the contrary, other machines need very skilled and professional engineers to operate. Many industries are turning their production through CNC technology observing all its innovative features. CNC technology is not just a change in manufacturing process but a revolution which will break out its application to 100% extent.

The Process Of Using Industrial Strapping Tools and Strapping Machines

Industrial strapping tools have long been used to help improve speeds and insure uniform strap placement, as well as the integrity of products. They are used to make the process of strapping many materials easier, and have served to decrease production time, while increasing the overall quality of the product. These machines have also taken on a number of uses.

There are various lines of power strapping equipment frequently used in the metal industry, as well as many others. The numerous tools that make up these lines are designed to perform multiple tasks quickly, while improving the overall productivity of item packaging and security. Below are a few examples, and how they can benefit many companies.

Power strap feeders have been shown to significantly increase production for efficiency for hand tool strapping applications. This is done by automatically treading the strapping around the product. This not only provides a quick means by which to secure the product, but also saves time and eliminates unnecessary work. Once threaded, the product goes back to the operation to be strapped.

Slit coil packaging systems are designed for metal service centers, and are ruggedly built to endure many uses. The maintenance operation on such machines is usually low. Many come equipped with a manipulating table, or are designed for integration with this type of accessory. This device is very important in the strapping process.

Bar and tube bundling machines may be installed in a fixed position or on the top of a transfer car to accommodate round or square products. These products are then strapped in such a way that the straps will hold and the products will remain secure. This device is used in a variety of strapping applications.

Industrial Strapping Tools and Steel Strapping Machines are designed for strapping large diameter flat rolled steel coils with a horizontal axis. This axis is in-line with conveyor travel, as well as coils that are perpendicular to conveyor flow. This is yet another tool that helps make the process go more smoothly.

Through-the-eye coil strapping is performed by strapping machines that feature a retracting strapping head carriage and pivoting strap shoots. These shoots help provide in-line strapping to large diameter steel coils. This makes the overall process more convenient, as well as enabling a wider variety of items to be strapped. These many units can all be used together on a production line when producing different products or components.

Safety Glass and Safety Enclosure For Laser Engraving Machine

The safety glass and enclosure is the most important safety protective device for a laser engraving machine; it protects the laser emission from the beam which could affect the human skin and eye. Without these safety devices, the laser engraving system can’t be categorized as a class 1 laser system.

Safety glass

The laser safety glasses of the machine must be of a type according to European and international safety standard. These standards are EN207 and EN208 (personal eye protection and eye protectors) or the guidelines in ANSI Z 136.1.

Normally, EN standards apply in Europe and ANSI standards apply in the United State. Sometimes, the regulations in force depend on the location of the laser engraving machine installation.

If the structure or optical quality of the safety glasses changes during use, the root cause must be identified immediately and it have to be dismantled and replaced.

Safety enclosure

Laser safety enclosure is designed to protect the machine operator from direct, reflected and scattered laser beam radiation.

For industrial production processes, a laser safety enclosure according to Class 1 laser safety standard must be used around the point of application of the laser beam. This enclosure can be supplied by the laser engraving machine supplier or distributor itself or it can be supplied from an accredited appointed manufacturer from the OEM. But such an enclosure must meets class 1 laser safety standards and is approved to be safely used in a production environment without the use of personal eye protection or any other PPE.

How to Choose the Right CNC Machine

CNC stands for Computer Numerical Control and it is a controller or a computer in which all the standard program of instructions is fed. It is used primarily in the manufacturing sector where computer systems are used to control various tools. The work is critical and delicate; therefore it is very important to choose the right CNC machine for the job.

Here are a few things which need to be ticked off the list while you are choosing the right machine for your production unit.

Weight

The weight of the CNC machine is definitely to be considered when you are looking forward to buy one. These machines are available in iron cast, aluminum, and polymer composite. If you are looking for a powerful machine with promising stringency, you can go for the iron cast construction. That’s for units where the machine is not required to be moved about frequently. Aluminum and polyester are lighter options to consider.

Work Radius

When you are employing a CNC machine in your firm, you should choose the one that can cut the largest required area. For example, if you need to laser cut metals for your industry, the largest piece of metal that needs to be cut, should be equivalent or smaller to the range of the CNC machine.

Speed

The speed of a CNC machine is also referred as the feed rate or the axis feed rate. To choose the right machine, you need to inquire how fast the machine can work while cutting supply.

Space

Your workspace and the part of it you can allocate to your CNC machine is also one of the factors you need to keep in mind while you choose a machine for your firm. If you have a large workshop, you can go for iron cast machines which are bulky but as effective and powerful.

Spare Parts

While choosing a machine you should also see how easy (or difficult) it is to procure the spare parts for your machine. After some time, due to wear and tear, you would definitely need to replace parts of your machine. If you are purchasing popular machines like Amada or Trumpf, getting spare parts for your Trumpf machine, for example Trumpf laser parts is relatively easy. But it may not be so for machines of lesser known brands.

Power

Not all work spaces has capacity in the terms of electrical power. Since these machines can be pretty powerful, you need to be sure about the power requirements of the machine.

Stepper or Servos?

The motor drive types of the CNC machines are known as stepper and servos. Servos are costlier than steppers but definitely are more promising and accurate. The strength of the servo system lies in its function that it checks the position of the measuring device at each move. If your final product doesn’t need to be pinpoint accurate, you can go for stepper as well.

Other Things To Consider

The above mentioned points are most vital factors you need to consider while choosing the right CNC machine. Apart from it, you should look into the following things:

  • Spindle speed of the machine.
  • Whether it uses industry standard codes.
  • Whether it provides unlimited program lengths.
  • The number of axis.
  • Mechanical movement range.